Case Studies

Roll of laminated film being rewound after production

The Challenge: Laminating VMPET to VMPET

The Solution: VMPET is extremely useful for it’s high barrier to low cost ratio. While many manufacturers still run into issues when sealing multiple layers of VMPET together, our decades of experience make us proud to call that one of our areas of expertise.

exploded view of solar panel layers
The Need: A high barrier material to integrate into electronic components

The Challenge: Keeping Computer / Solar Panel Components Isolated From Moisture In The Air

The Solution: Our extremely high barrier clear film Flexxiglass was the perfect solution to this issue. To help integrate into the panels, we manufactured 1mil, 2mil and 4mil thick materials to find the best balance of barrier and thickness for solar applications. And because the clarity of the layers is so important to keep energy capture efficient, most materials with comparable moisture barriers are too hazy / opaque to work. This same material has been seeing explosive growth in electronic sectors like Tesla car screens or other high sensitivity parts that require a clear view.

dual zipseal bags with high barrier film
The Need: A Flexible Package for an Aggressive Gun Cleaning Solution (Wet Cloth)

The Challenge: Keeping the Towelette Wet, and Preventing Delamination / Separation

The Solution: A lamination of film foil and polypropylene specifically designed for packaging aggressive chemical contents which might cause layer separation or structure delaminating. The material combination for this film allowed the customer to safely package their product in a flexible package. Not only did the material withstand the harsh chemical contents, it also kept the cleaning towel wet because of its strong moisture barrier properties. Other products which benefit from such a structure are moist towelettes, oil, or alcohol impregnated media, essential oils, incense, and cosmetic products.

roll of blue mylarfoil laminated film

The Need: An Exact Pantone® Match on a Foil Film

The Challenge: Determining the Color Adjustment Required for a Foil Substrate

The Solution: After some educated guesswork, several possible blues were chosen and film samples were created to determine the closest match. The packaging technicians had to factor in how the silver under layer would affect the final color, and explain to the customer that running the exact Pantone® color they wanted would not result in a final film of that exact color. One of the finished film samples was a match and was then produced in mass.

Different sized custom laminated green flexible film bags filled
The Need: A Bag for Hops with High Seal Bond Strength and Excellent Barrier Properties

The Challenge: Creating a Solid Seal Through Oily / Powdery Products

The Solution: A film with a special sealant layer, plus extreme barrier protection against oxygen and moisture. The advanced inner sealant layer meant that debris along the seal line would not prevent a solid seal. This increased production speed and safeguarded product freshness.

Interested in Learning More?

Whether you need a small volume order that other suppliers will not handle, or a custom lamination that is outside a supplier’s wheelhouse, our team can connect you with an appropriate specialist to deliver the solution you need.